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Supply thermal energy

The core role of a thermal energy supplier is to provide industrial users with "customized, stable, and efficient" thermal energy solutions rather than simply "selling thermal energy". Its service logic centers on "users’ thermal energy needs", with key responsibilities including:

  1. Demand Matching and Solution Design: Based on the user’s industry characteristics (e.g., precise temperature control required for chemical reactions, clean heat sources needed for food drying) and thermal energy parameters (temperature, pressure, thermal load fluctuation range), select a suitable heat source type (e.g., gas, fuel oil, electricity, biomass energy) and determine the thermal energy supply mode (e.g., centralized heating, on-site supporting heat source equipment);
  2. Equipment Selection and Operation & Maintenance Support: The thermal oil boiler is one of the core equipment options (especially suitable for medium-to-low temperature industrial thermal energy scenarios, typically with temperatures ranging from 200°C to 350°C). Suppliers are responsible for equipment procurement, installation and commissioning, as well as regular inspections and fault troubleshooting in the later stage to ensure continuous thermal energy output;
  3. Cost and Energy Efficiency Optimization: Reduce the user’s unit thermal energy cost through reasonable heat source combinations (e.g., "thermal oil boiler + waste heat recovery device") and intelligent temperature control systems, while meeting environmental emission standards (e.g., low-nitrogen combustion transformation).

Thermal oil boiler

A thermal oil boiler is an industrial boiler that uses thermal oil as the heat carrier. It heats the thermal oil through combustion or electric heating, then transports the high-temperature thermal oil to the user’s thermal equipment (e.g., reaction kettles, dryers) via a circulating pump to achieve "indirect heat transfer". It becomes one of the preferred equipment for thermal energy suppliers due to its core advantages:

 

  • Precise Temperature Control: Thermal oil can reach a relatively high temperature (e.g., 320°C) under normal pressure, with a small temperature fluctuation range (±1°C), meeting the "precise temperature control" needs in industrial production (e.g., chemical synthesis, rubber vulcanization);
  • Safety and Stability: Compared with steam boilers, thermal oil boilers have no "phase change" process, no need to withstand high pressure, resulting in lower operational risks. Additionally, thermal oil has a high ignition point, making it less likely to cause fires after leakage;
  • High Energy Efficiency: Thermal oil has a large specific heat capacity and low heat loss. It can also be equipped with waste heat recovery devices (e.g., flue gas waste heat exchangers) to further improve heat utilization efficiency, aligning with the supplier's service goal of "cost reduction and efficiency improvement".

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How to choose the right thermal oil boiler

1.Heat Load Requirements

The first step is to calculate the total heat demand of your production process. The selected thermal oil heater should have sufficient capacity to provide stable heat for all connected equipment, with some margin for future expansion.

2.Operating Temperature Range

Different processes require different temperature levels. Thermal oil heaters are ideal for high-temperature applications (typically up to 320–350 °C). Ensure the model you choose can achieve the required operating temperature without compromising efficiency or safety.

3.Fuel Type and Energy Efficiency

Fuel availability and cost directly affect operating expenses. Thermal oil heaters can be designed for coal, biomass, natural gas, oil, or even electricity. Evaluate fuel cost, local supply stability, and emission requirements when making a choice.

4. Safety and Control System

Since thermal oil systems operate at high temperatures but low pressure, safety is critical. Look for heaters equipped with reliable temperature control, automatic shutdown, leak detection, and emergency alarm systems to ensure safe operation.

5. Maintenance and After-Sales Service

Choose a heater with a simple structure, easy maintenance, and readily available spare parts. In addition, ensure that the supplier provides strong technical support and after-sales service, as this will minimize downtime and ensure long-term stable operation.

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