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Heat Recovery

Heat Recovery refers to the process of capturing and reusing waste heat generated from industrial operations, power generation, or other thermal processes—heat that would otherwise be discharged into the environment. This recovered heat is redirected to meet energy demands like preheating materials, space heating, or generating additional power, reducing reliance on fresh fuel inputs.

Heat recovery boiler

A Heat Recovery Boiler (HRB) is specialized equipment designed to capture waste heat from high-temperature exhaust gases, flue gases, or industrial effluents. It uses this recovered heat to heat water or other working fluids, producing steam or hot water without burning extra fuel. The key advantages of HRBs include significant energy savings (lower fuel consumption and utility costs), reduced greenhouse gas emissions (minimizing environmental impact), and improved overall energy efficiency of industrial or power systems, making them cost-effective and eco-friendly solutions.

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How to choose the right boiler for textile industry

1.Determine boiler capacity

The boiler capacity should based on the Heating Load Curve or Heat Balance Diagram, and includes the heat loss in pipelines, self-used heat of boiler room, available used waste heat. While, usually, it is difficult to get the Heating Load Curve, the heating load could get based on the max thermal consumption per hour within production/heating/domestic, and then determine by using the coefficient.

2.Determine Heating Medium

The demand of medium and the heating system should be determined according to the heating mode. Most textile mills use steam boilers. In recent year, according to different textile equipment, more and more heat conduction oil furnace also put into textile production.

3. Determin Heating Parameter

The heating parameters of boiler room should be in accordance with the requirements of users' heat parameters. But in the choice of boiler, should not make the boiler rated outlet pressure and temperature and user use pressure and temperature difference too large, so as not to cause high investment, low thermal efficiency.

4. Determine Boiler Efficiency

Boiler should be more efficient. The boiler output, the number of sets and other performance can adapt to the demand of heat load change, in order to facilitate economic management. If the use of one boiler operating at full load can meet the demand for steam, it is not appropriate to use two boilers operating under lower load. However, from the perspective of safety production, it is necessary to consider whether a single boiler in operation can be started quickly in a short time due to failure, so as to meet heating requirements without affecting production.

5. Capacity and Model

It is better to select the boilers with same capacity or combustion equipment. If different, the max limitation is two models, to decrease the problems of equipment layout and management.

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