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Paper and carton industry

Boilers are essential core equipment in the paper and carton production chain. They provide stable heat sources for key processes such as pulping (chemical heating, black liquor concentration), paper sheet pressing, and carton drying. Our tailor-made boiler solutions focus on energy efficiency and cost reduction, helping paper and carton enterprises lower energy consumption (which accounts for 10%-14% of production costs) and improve overall operational efficiency.

Paper and carton industry boiler

The main processes of the paper industry are: pulping, pressing, drying, calendering, winding, rewinding, warehousing, etc. The pulping methods mainly include mechanical pulping, chemical pulping, semi-chemical pulping and bio-pulping. In the paper production, the heating and dissolving, machine shaping, Black slurry concentration and Squeeze drying of the chemicals in the pulping process all require heat sources, so the boiler is the main driving force for the production of the paper mill. The boiler uses coal or other fuels to generate high-temperature heat sources through conversion energy, and we transport the heat sources to various workshops for steaming and drying purposes. Because the production process consumes more energy in the production process of the paper mill, the energy cost can account for 10%-14% of the production cost. Therefore, energy conservation and consumption reduction has become one of the main ways for papermaking enterprises to increase production and save energy, improve economic efficiency and enhance competition in the product market.

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How to choose the right boiler for paper and carton industry

1.Determine boiler capacity

The boiler capacity should based on the Heating Load Curve or Heat Balance Diagram, and includes the heat loss in pipelines, self-used heat of boiler room, available used waste heat. While, usually, it is difficult to get the Heating Load Curve, the heating load could get based on the max thermal consumption per hour within production/heating/domestic, and then determine by using the coefficient.

2.Determine Heating Medium

The demand of medium and the heating system should be determined according to the heating mode. Most textile mills use steam boilers. In recent year, according to different textile equipment, more and more heat conduction oil furnace also put into textile production.

3. Determin Heating Parameter

The heating parameters of boiler room should be in accordance with the requirements of users' heat parameters. But in the choice of boiler, should not make the boiler rated outlet pressure and temperature and user use pressure and temperature difference too large, so as not to cause high investment, low thermal efficiency.

4. Determine Boiler Efficiency

Boiler should be more efficient. The boiler output, the number of sets and other performance can adapt to the demand of heat load change, in order to facilitate economic management. If the use of one boiler operating at full load can meet the demand for steam, it is not appropriate to use two boilers operating under lower load. However, from the perspective of safety production, it is necessary to consider whether a single boiler in operation can be started quickly in a short time due to failure, so as to meet heating requirements without affecting production.

5. Capacity and Model

It is better to select the boilers with same capacity or combustion equipment. If different, the max limitation is two models, to decrease the problems of equipment layout and management.

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